A well-built machine can last decades. Controls systems attached to those machines will eventually fail. Either through obsolescence or eventual electrical failure, these systems have a finite lifespan. If you have a machine that is mechanically sound, but you can no longer get parts or support for the controls, E’Mation has a solution for you.
Retrofitting controls on an older machine is a cost-effective way to bring legacy equipment up to modern standards. This allows you to improve performance and safety without the expense of purchasing entirely new equipment. E’Mation does this by replacing outdated or unsupported control components, such as relays, timers, and obsolete PLCs, with current-generation control systems.
This upgrade enhances reliability and repeatability, reduces downtime, and can improve efficiency through better process control and real-time data monitoring. Retrofitted systems can also integrate with newer plant automation infrastructure, allowing for better communication, remote diagnostics, and compliance with Industry 4.0 initiatives.
Mechanical systems are typically left intact unless upgrades are needed, which significantly reduces the cost and lead time compared to purchasing a new machine. The result is a modernized piece of equipment that delivers improved performance, increased uptime, and a longer operational lifespan all while leveraging your existing assets.
The key to a successful retrofit is to plan ahead. If you are having a hard time getting support for a machine, it is a good time to give us a call or send us a message.